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M37 Processor
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Overview
Designed for high volume NDT customers, this processor provides multiple processing cycles and dry-to-dry processing in as little as two minutes.
The Carestream INDUSTREX M43ic Processor also comes standard with integrated closed-loop chiller to ensure consistent temperature in hot environments or when water supply is not temperature controlled to further enhanced capability and image quality in harsh NDT environments.
Features
- Up to nine programmable-controlled processing channels for maintaining preferred settings such as processing speed, developer temperature, fixer temperature, dryer temperature and replenishment rate.
- High processing capacity of up to 58 sheets/hour (35cm x 43cm) in the recommended processing cycle for improved productivity.
- An intermediate fix rinse bath rack system that enhance process uniformity to both sides of the film.
- Feed-tray cover that allows for room light operation
- Filtered developer solutions that reduce film artefacts
- Integrated chiller unit that maintains developer temperature in hot environments
- Two 50-litre replenishment storage tanks
- Low level monitoring of all tank solutions
- Automatic “Top-Up” control that maintains solution levels on processor start up
- Work-in-progress monitoring
- Integrated connectors to an external exhaust air system
Specification
| Standard Specifications | M37 Plus |
|---|---|
| Application | |
| Unit Description | Table-top, medium capacity general NDT radiography |
| Site application | Intended for fixed laboratory installation (Not recommended for mobile lab applications) |
| Film | |
| Film format types | Rolls & Cut sheets of NDT x-ray films |
| Recommended development time & temperature | 110 sec development time (22 cm/min) @ 28° C |
| Film sheets processing capacity/hour (35x43cm) | 33 sheets/hr @ 110 sec recommended development time |
| Film thickness | 0.10mm–0.18mm |
| Material length (minimum) | 10cm minimum |
| Material width | 7.0cm–43.0cm Note: For multi-loading of narrow width films, feed tray loading guides are required for film widths 70mm-100mm and are available from the OEM as an accessory |
| Time/Speed | |
| Cycle time (dry to dry) (min) | 3.9–11 min (7 min @ 110 sec. recommended development time) |
| Intake speed (cm/min) | 39.6–14 cm/min (22 cm/min @ 110 sec. recommended development time) |
| Time in developer (sec) | Range: 60–170 sec (22 cm/min @ 110 sec recommended dev time) |
| Transport | |
| Developer to Fixer crossover style | Water rinsed crossover rollers to minimize carryover of developer into fixer |
| Processing Solutions | |
| Adjustable Replenishment rates | Yes, set in ml/m2 of film processed |
| Cooling liquid | Incoming cold water supply |
| Cooling system | Enhanced incoming cold water cooling system Note: Require |
| Chiller connectivity | Unit is adapted with double cooling system. Note: Requires incoming water supply with temperature range of 7°C–15°C |
| Replenisher tanks | 2x30liter/dust cover lids and floating lid for developer tank |
| Low Replenisher tank solution alarm | Yes |
| Replenishment type | Automatic IR scanning sensor based on film area |
| Solution filter elements | Developer filter |
| Solution Heating (developer and fixer) | Adjustable in a range of 18°C–43°C (separate in-line 350W heaters) |
| Solution level monitoring | Yes, wash tank standard on M37 Plus unit |
| Developer | |
| Developer tank size | 7.5L (including developer filter system) |
| Developer tank recirculation pump | Yes |
| Fixer | |
| Fixer tank size | 6.7L |
| Fixer tank recirculation pump | Yes |
| Wash | |
| Wash tank feature | Enhanced high-power wash rack water injection system for improved archival capability |
| Wash temperature sensor | Incoming water temperature sensor |
| Wash tank level sensor | Low level wash tank monitoring sensor |
| Wash tank recirculation pump | Yes |
| Wash Water tank size | 6.6L |
| Wash water reduction system | Water used only on demand. 2.5L/min during process cycle |
| Incoming water supply | Incoming water supply must be filtered. Supplied by user at installation. |
| Dryer | |
| Dryer range | Adjustable in a range 18°C–60°C |
| Dryer type | Warm air |
| Integral warm air exhaust port | Yes. Note: A ventilation duct exhaust booster fan (not included) is necessary to ensure proper air flow through the unit. Supplied by user at installation |
| Operation | |
| Number of programming channels available | 9 Operating Channels (Channels 1-4 pre programmed with standard processing parameter values) |
| Automatic cleaning cycle | Yes |
| Feed tray cover | Included |
| Film feed signal | Yes |
| Rack drip tray | Included as standard |
| Relocatable control panel unit | Yes |
| Spare parts kit | Small parts kit included as standard |
| Electrical | |
| Power requirements | 230VAC +/-10%, 50-60hz single Phase, 13A, 2.0KW |
| Environmental | |
| Automatic standby | Yes, power and wash water savings |
| Installation | |
| Installation configuration options | Free-standing with included table stand or through-the-wall |
| Processor stand | Included as standard |
| Weight | Empty: 154kg, with solution: 174kg |
| Safety | |
| Emergency shut off switches | Yes, mainframe mounted with remote interlockwith top cover safety switches |
| Other Features | |
| Anti-oxidation/cleaning programming | Yes |
| Precision speed control | Yes, motor tachometer pulse regulation |
| Developer Filter change prompt | Yes |
| Processor Monitoring | Yes, operator displays w/ audible alerts |