Ultrasonic, TOFD and phased array flaw detector and thickness gauge
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Detect flaws, measure thickness and determine material properties in components including forgings, composites, plastics and welds

Incorrect or missed inspections put your component’s integrity at risk. Proceq’s advanced ultrasonic flaw detectors and thickness gauges provide intuitive measurement solutions to ensure part integrity. The Proceq Flaw Detector 100 is a flexible high tech ultrasonic inspection instrument. The basic UT model can be upgraded with the Ultrasonic Time of Flight Diffraction (TOFD) and Phased Array (PA) modes anytime and anywhere, even on site. The Zonotip, with its shockproof housing and fast processor, delivers reliable thickness measurements of materials including ferrous and non-ferrous metals, polymers, composites, glass, ceramics and epoxies.

Model

Proceq Flaw Detector 100 UT

Proceq Flaw Detector 100 TOFD

Proceq Flaw Detector 100 PA 16:16

Proceq Flaw Detector 100 PA 16:64

Zonotip(+)
Description The Proceq Flaw Detector 100 has a large display to show the A-scans from the two onboard channels. The use is simple and efficient due to wizards and an active help file. 3D scan plans assist in creating inspection procedures and analyzing the results. The upgrade to Proceq Flaw Detector 100 TOFD enables the TOFD application to deliver the highest performance. Two channels make it possible to inspect thick parts in a single pass. High frequency probes can be used to get accurate defect sizes. The upgrade to Proceq Flaw Detector 100 PA 16:16 will bring a broad spectrum of applications that can be setup, performed and analyzed using the inbuilt wizards and user guides. For users wishing to learn about the phased array capabilities, or to show a sectoral scan. The upgrade to Proceq Flaw Detector 100 PA 16:64 allows even more flexibility in your setup. The additional multiplexing is beneficial for performing L-scans in corrosion mapping and when testing the integrity of large composite panels The Zonotip is for thickness testing of a wide range of materials. Its high-contrast color display ensures visual control of the inspection process. The Zonotip+ includes a smaller single-element transducer which is suitable for measuring in areas where access is limited.
Your Benefits

Simple code to upgrade anytime to TOFD and Phased Array (PA)

Bandwidth down to 200 kHz to test on attenuative materials, plus 2 axis encoding to record data

Improved traceability with automatic reporting

Only pay for the options you need

Advanced features such as lateral wave removal and lateral wave straightening

Perform two-channel TOFD inspections simultaneously

High level of performance for conventional portable flaw detection with the power of phased array

A, B, C, True Top and End scans imaging capabilities cover many applications

The 3D scan plan helps to visualize the phased array beam coverage in the component

Compatible with any 64 element linear phased array probe

Simple 30 second configuration

C scans can be displayed in amplitude or depth. With merged C scans, data is displayed for all inspection passes in the same view

Easy to setup and use

The A scan mode allows a more in-depth analysis of the reading (Zonotip+ only)

Rugged housing for difficult weather conditions (frost- and heat-proof)
Configuration 2 UT Channels 2 UT Channels 16:16 Channels 16:64 Channels 1 UT Channel
Transducer Socket Lemo 1 and BNC Lemo 1 and BNC UT/TOFD: Lemo 1 and BNC PA: I-PEX UT/TOFD: Lemo 1 and BNC PA: I-PEX Lemo 00
Plus Voltage -100 to -450 V (in steps of 10 V) -100 to -450 V (in steps of 10 V) UT/TOFD: -100 to -450 V (in steps of 10 V)PA: -25 to -75 V (in steps of 5V) UT/TOFD: -100 to -450 V (in steps of 10 V)PA: -25 to -75 V (in steps of 5V)
PRF 1 to 1500 Hz 1 to 1500 Hz UT/TOFD: 1 to 1500 Hz PA: 1 to 5000 Hz UT/TOFD: 1 to 1500 Hz PA: 1 to 5000 Hz
Gain Range 100 dB (0.1 dB steps) 100 dB (0.1 dB steps) UT/TOFD: 100 dB (0.1 dB steps) PA: 76 dB (0.1 dB steps) UT/TOFD: 100 dB (0.1 dB steps) PA: 76 dB (0.1 dB steps) 80 dB (1 dB steps)
Bandwidth 200 kHz to 22 MHz 200 kHz to 22 MHz UT/TOFD: 200 kHz to 22 MHz PA: 200 kHz to 14 MHz UT/TOFD: 200 kHz to 22 MHz PA: 200 kHz to 14 MHz
Applications
Pipeline welds √ √ √ √ Χ
General Component Inspection √ Χ √ √ Χ
Complex Geometries √ Χ √ √ Χ
Forgings and Castings √ Χ √ √ Χ
Aircraft composites delamination √ Χ √ √ Χ
Corrosion mapping inspection √ √ √ √ Χ
Thickness of Material √ √ √ √ √
Inspection under coatings √ √ √ √ Zonotip+ only
Additional Application

 
Features
Display TFT 8.4″ TFT 8.4″ TFT 8.4″ TFT 8.4″ TFT
Signal Enhancement Digital filters, smoothing, contouring, rejection, averaging Digital filters, smoothing, contouring, rejection, averaging Digital filters, smoothing, contouring, rejection Digital filters, smoothing, contouring, rejection Echo to echo mode (Zonotip+ only)
Architecture 2 channels, true 200 MHz sampling rate 1 channel, true 200 MHz sampling rate 16 active channels 16 active channels, multiplexed over 64 1 channel
Digitizing Frequency 50 MHz, 100 MHz, 200 MHz 50 MHz, 100 MHz, 200 MHz 65 MHz 65 MHz
Focal Laws 128 128
Max a Scan Length 8192 8192 4096 4096
Supported Scans A-scan A-scan and TOFD S-scan and L-scan S-scan and L-scan Thickness and A-scan (Zonotip+ only)
Number of Scans Up to 2 1 TOFD + 1 Conventional UT 1 (with up to 3 extracted A scans) 1 (with up to 3 extracted A scans)
Number of layouts 18 18 35 35 Zonotip: 2, Zonotip+: 3
Measurements Path length, depth, surface distance, DAC, AWS, DGS Depth, length Path length, depth, surface distance, DAC, AWS, DGS Path length, depth, surface distance, DAC, AWS, DGS Norm mode, memory mode and A-scan mode (Zonotip+ only)
File Size Up to 3 GB Up to 3 GB Up to 3 GB Up to 3 GB Memory for up to 50’000 measurements
Report Generation Customisable PDF report, PNG screen capture, CSV file output option Customisable PDF report, PNG screen capture, CSV file output option Customisable PDF report, PNG screen capture, CSV file output option Customisable PDF report, PNG screen capture, CSV file output option CSV file
Encoder 1 or 2 axis (quadrature input) 1 or 2 axis (quadrature input) 1 or 2 axis (quadrature input) 1 or 2 axis (quadrature input) None
Languages English, German, French, Spanish, Russian, Chinese, Hungarian, Italian, Portuguese and Japanese English, German, French, Spanish, Russian, Chinese, Hungarian, Italian, Portuguese and Japanese English, German, French, Spanish, Russian, Chinese, Hungarian, Italian, Portuguese and Japanese English, German, French, Spanish, Russian, Chinese, Hungarian, Italian, Portuguese and Japanese English, German, French, Spanish, Russian, Chinese, Italian and Portuguese
Battery Life 7 Hours 7 Hours 6 Hours 6 Hours 9 Hours
Standardization
Standards
  • EN 12668-1
  • ГОСТ 55724
  • ГОСТ 14782
  • EN 12668-1
  • ГОСТ 55724
  • ГОСТ 14782
  • EN 12668-1
  • ISO 18563-1
  • ГОСТ 55724
  • ГОСТ 14782
  • EN 12668-1
  • ISO 18563-1
  • ГОСТ 14782
  • ГОСТ 55724
  • ASTM E 797
  • EN 15317
Accessories
Measurement Accessories Fully compatible with a very wide range of conventional and phased array probes, and scanners Fully compatible with a very wide range of conventional and phased array probes, and scanners Fully compatible with a very wide range of conventional and phased array probes, and scanners Fully compatible with a very wide range of conventional and phased array probes, and scanners Protective Pouch for Indicating Device
Verification Tools
  • Step Test Block (inches)
  • Step Test Block (mm)

 

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